53
2
Vocational Training
Class Audio CD
Unit
Kick off
Lookat thepicture.Answer thequestions.
Whichpartsof the systemneed to stretchabit?
Whichpartsof the systemneed tobendabit?
Canyounameany forces thatacton the system?
Strength and stiffness
a
b
c
tension shear compression
A
B
C
Vocabulary
Forcesand strain
Match thepictures,words,anddiagrams.
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Strengthand stiffness
In thisunit
testing
thePassive
testing strengthand stiffness
theMillauViaduct
Thismaterial isbending.When thematerialbends,
youcanmeasure thechange.Thechange iscalled
deflection.
In thecablecarpictureonp. ,whatexamplesof
tension,compression,shear,andbendingcanyou see?
It’s my job
Beforeyou readabout JoaquinCalvoHernandez,
answer thequestions.
Whatdoesa testengineerdo?
Whatqualitiesare important formaterials for
aircraft?
Why is testingextremely important foraircraft?
Readandcheckyouranswers.
Answer thequestions.
Whatfield is Joaquin’sdegree in?
Wheredid Joaquindoworkexperience?
What ‘extra service’does Joaquinprovide inhis
oce?
What threematerialsdoes Joaquinmention?
Whatmeasurementequipmentdoes Joaquin
mention?
What test isdone to seehowacomponentwill
performover time?
Wouldyou like todo Joaquin’s job?Why /whynot?
Joaquin Calvo Hernandez
Iwork foracompany thatdesignsandmakes test
equipment for theaircraftandcar industries.Wehave
oces inBarcelonaandMadrid.Iwork in theMadrid
ocemainlyon testequipment foraEuropeanaircraft
company.Igraduated inmechanicalengineeringand
at thesame timestudiedEnglish,taking two technical
subjects inEnglish.Duringmydegreecourse,Ispent
ninemonths in thewestofEnglandworking fora
company thatmakemachineparts.After Igraduated,I
washiredbymypresentcompanyand Iwasassigned to
thedesignandoperationof testequipment.Engineers
fromFranceandEnglandoftenvisitouroces.We
speakEnglish together.Ofcourse I talkwith themabout
myownprojects,butsometimesmyco-workersaskme
to talkabout theirprojectsaswell.So Iwork informally
asakindof translator!But Idon’tmind.
Rightnow, I’m testingaircraft fuselagepanels that
aremade from the latestcarbonfibrecomposite
materials.Thesematerialsare light,withhigh
strengthand stiness,but theyareharder toproduce
thanpartsmade fromaluminiumor titaniumalloys.
However, improvements in theirpropertiesand
inmanufacturingmethodsaremadeall the time.
Measured loadsareappliedatcertainpoints toput
stresson thecomponent.Weusedierent instruments
suchas straingauges, loadcells,andpressure
transmitters.Sometimesweperform fatigue tests
where the load isvariedmany times to simulate the
numberofaircraft take-osand landings.
Aircraftcomponentsare tested thoroughlybecause
any failurecouldend indisaster. I feelhappy thatmy
job iskeepingpeople safe.
Complete the sentencesusing thewords in .
When forcesareapplied toamaterial, its shape
changes.Themeasureof thechange in shape iscalled
strain.Forcesonmaterialscanbe:
– thematerial is stretchedandyoucan
measure thechange in thematerial
– thematerial iscompressedandyou
canmeasure thechange in thematerial
– the forcesarenot in linewitheach
other.
compression
tension
deflection
Aircraft fuselagesare tested during design and
developmentand samples are taken during construction.
OEfC_Eng_SB1_SignOff.indb 23
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